Production Setup
Production Setup
We source high-quality cotton yarns ranging from 2s to 100s, along with linen, viscose, organic cotton, modal, lycra, blended, and recycled yarns.
Our partner dyeing units have a capacity of 200 tonnes per month, delivering colours that meet international Pantone shade standards.
With advanced machinery, our sizing and warping partners prepare up to 20,000 metres of warps per day, ensuring efficient and consistent production.
Our 12 Picanol air-jet looms and 100 contract looms support a monthly production capacity exceeding 300,000 metres across a wide variety of weave patterns.
We provide premium finishing options, including sanforizing, peach finishing, stentering, brushing, and heat setting, with a processing capacity of approximately 20,000 metres per day.
We maintain quality through three-stage fabric inspection at the loom stage, after washing or processing, and before final packing.
How is Fabric Made?
Fabric manufacturing begins with selecting high-quality yarns and transforming them into durable, versatile woven fabrics. The process involves several carefully managed stages, including yarn selection, dyeing, sizing, warping, weaving, and inspection. Each step plays an important role in ensuring the fabric meets the required standards of quality, strength, colour, and finish. At Shri Ramchandra Fabrics, we focus on precision and consistency throughout the manufacturing process, delivering woven fabrics tailored to diverse customer requirements. From the initial selection of raw materials to the final quality check, every stage contributes to creating fabrics that combine reliability, performance, and excellent craftsmanship.
YARN SELECTION:
Selection of high quality electronically cleared, spun, autoconed cotton yarn of all qualities from 2s to 100s and in double counts 2/6s to 2/100s etc. We also use other varieties of special yarns like Linen, viscose, organic cotton yarn, BCI cotton yarn, cotton polyester blend, cotton viscose blend, Lycra, Modal, Flax, Lurex metallic, Indigo, Mélange,recycle yarn etc
DYE/COLOUR:
Our company has tied up with 5 CHEESE DYEING units with dyeing capacity of 200 TONNES PER MONTH equipped with the latest technology and therefore we are able to achieve colour fastness to meet the International PANTONE shade standards.
SIZING/WARPING:
As concerned with sizing/ warping, we have tie up with sizing units with capacity of making warps for an average of 20,000 METRES per day. These units are equipped with latest technology equipment like Winding machine, Auto Coner, Direct Warper, Sectional Warper etc.
WEAVE:
Our company has its own 12 Picanol Airjet looms and apart from this we provide job work to 100 looms regularly on contract basis with production capacity of over 3 Lakhs meter per month. Our looms are equipped to make different types of weave patterns like Plain weave, Twill weave, Dobby weave, Matti weave, Satin weave, Seer suckers , Leno weave, Basket weave, Herringbone weave, Houndstooth weave, Honeycomb/ waffle weave, jacquard weave etc
PROCESSING:
Our contracts with processing units on a regular basis to provide best finishing options like Sanforizer( zero-zero), Peach finishing, Stentering, Brushing, Heat setting etc with an average processing capacity of about 20,000 meters per day.
INSPECTION:
Fabric inspection at 3 stages Loom stage fabric Washed/ processed fabric Final inspection before packing.
All the above inspection is done as per 4 point grading system.
DISPATCH:
As concerned with packing and dispatch, we incorporate the standards desired by the buyer.
i) ROLL PACKAGING
ii) BALE PACKAGING.
